DigiKey-eMag-Exploring the Control Cabinet-Vol 21

Saving time with tool-free wiring

Shown in the closed position, a Push-X terminal block features a contact spring that engages when a conductor presses against its release surface. (Image courtesy: Phoenix Contact.)

After years in the field, few things test an electrician’s patience like a stubborn terminal block. You’re crammed into a control cabinet, fumbling with a screwdriver while trying not to overtighten a screw that may already be on its last thread. Strip the wire just a bit too long and you’re dealing with exposed copper. Do it too short and you risk a poor contact.

These frustrations aren’t new. Traditional screw-type terminal blocks have long been the industry standard, but their limitations are well known. Mechanical stress and vibration can cause wires to loosen over time, even if the connection felt solid when installed. Screws introduce another layer of risk: overtightening can damage conductors, while under-

tightening leaves room for dangerous arcing or overheating. Inconsistent insulation stripping only compounds the problem. With loose connections generating heat, insulation can degrade over time, increasing the likelihood of fire hazards. Installation itself can be a chore. Every wire demands a tool, and reaching terminal screws within confined spaces can seriously challenge an electrician’s

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