DigiKey-eMag-Exploring the Control Cabinet-Vol 21

dexterity. For high-density applications, the difficulty isn’t just in connecting wires—it’s about managing space and routing in an environment that may already feel like a game of electrical Tetris. Electrical components manufacturer Phoenix Contact’s Push-X terminal blocks offer a smart alternative to the headaches of screw-type terminals. Designed for tool-free installation, Push-X enables direct wiring of all conductor types—including stranded styles—without the need for ferrules. That means installers can leave the screwdriver behind and rely on a single tool: a wire stripper. Once stripped, the conductor is simply inserted into the terminal. This approach not only speeds up installation but also reduces the variability introduced by torque tools, while offering a more reliable connection in tight or complex spaces. A closer look at the Push-X design At the core of Push-X technology is a pre-tensioned contact spring that activates as soon as a conductor is inserted. With a simple, tool-free motion, the wire taps the release surface inside the clamping chamber, triggering the spring to snap closed and lock the wire into place. This mechanism works regardless of wire type—whether it’s rigid, stranded, or flexible, with or without ferrule.

In many ways, Push-X solves the most common frustrations associated with screw-type terminal blocks. For starters, the contact spring applies a consistent, factory-calibrated force to each wire, completely removing the guesswork involved in tightening screws. This ensures repeatable, high- quality connections regardless of the installer’s hand strength or angle of approach—important in panels where space constraints make ideal positioning nearly impossible. There’s no risk of crushing a conductor with too much torque or leaving it vulnerable to vibration by keeping it too loose. Once engaged, the spring holds the conductor securely over time, even in high- vibration environments. Push-X is designed to accommodate small wires—down to 0.5 mm² (20 AWG) for rigid and 1.5 mm² (14 AWG) for flexible conductors—demonstrating the minimal force required to trigger the contact spring. Even fine-stranded wires trigger the mechanism easily, a major step forward from earlier push-in designs that required ferrules or extra force. Conductor release is just as simple. An orange pusher marked with an “X” pops up when a wire is inserted, signaling that the connection has been made. Pressing it down again both releases the wire and resets the spring, so the block is immediately ready for the next conductor.

Push-X also gives installers more flexibility in how they route and terminate wires within dense control cabinets. Because the terminal block opens automatically at the factory, users don’t need to preload the mechanism or pry it open themselves—wiring is a one-step process. The lateral entry design reduces the bending radius of conductors, which helps preserve wire markings and makes it easier to manage cable routing. These terminal blocks serve to close the gap in the PTV and PTPOWER lateral spring- cage terminals range. The XTV series is the first to incorporate Push-X technology, and its thoughtful features extend beyond the clamping mechanism itself. Available in 6, 10, and 16 mm² versions, the series supports conductor sizes up to 25 mm² (4 AWG) and includes feed- through blocks as well as 3- and 4-conductor variants. These multi-conductor models reduce the number of terminal blocks required on a DIN rail, freeing up panel space and simplifying wiring layouts. Color-coding and labeling further facilitate installation. Alongside the standard gray versions, the XTV series includes green-yellow protective conductor blocks to align with the color of protective earth cables. Each block is also labeled with a QR code, giving installers instant access to documentation, datasheets, and installation guides in multiple languages.

we get technical

13

Powered by